(r33) OlympiaE6s < MRR

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%DASHBOARD{ section="box_start" title="Original Olympia Model" }%
[[https://www.brasstrains.com/BrassGuide/Pdg/Detail/24257/HO-Steam-Gem-Model-Railways-EH-118-Pennsylvania-Railroad-4-4-2-E-6S-ATLANTIC][GEM/Olympia]] #118, '66-run

Some pictures from the seller's website http://trainmaster.ch/

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Original open frame motor. It draws about 500 mA on the test stand. Reduction gear 1:28, 40x20x12 mm open frame motor

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%IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/PRR_E6s_1067.jpg" type="thumb" caption="Wikimedia"}%
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   * [[https://en.wikipedia.org/wiki/Pennsylvania_Railroad_class_E6][Wikipedia E6]]
   * [[http://www.railpictures.net/photo/474058/][Railpictures, #460 yard ]]
   * [[http://www.railpictures.net/photo/494858/][Railpictures, #460 coal tower]]
   * [[http://www.railpictures.net/photo/623310/][Railpictures, #460 museum]]
   * [[https://www.therailwire.net/forum/index.php?topic=37676.0][Railwire, #460 restoration]]

<iframe width="280" src="https://www.youtube.com/embed/tR6Z5oITAfY" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>

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---+ Coreless DC Motor 

%IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/DSC05906.JPG" size="400" type="thumb" caption=""}%   

I replaced the open frame motor with a coreless DC motor (Maxon A-max16 12V/2W).
[[https://www.distrelec.ch/Web/Downloads/_t/ds/A-max16-11006x_ger_tds.pdf][Datasheet]], Distrelec part number 154-22-100.

Calculation for the motor speed:
   * 80 in drivers (scale 23.4 mm)
   * max. speed 115 mph (185 km/h, 51.4 m/s, scale speed 590 mm/s, 8/s, 483/min)
   * Reduction gear 1:28, 13.500/min
 

<img src="%ATTACHURLPATH%/MASSBILD-A-MAX-16-110061-new.jpg" alt="MASSBILD-A-MAX-16-110061-new.jpg" width="650" height="320" />


---++ Values at 12 V

|                                       |              | 110065      |
| Leerlaufdrehzahl 	                | 11500 min-1  | 11700 min-1 |
| Leerlaufstrom 	                | 41 mA        | 32.3 mA     |
| Nenndrehzahl 	                        | 5460 min-1   | 5430        |
| Nennmoment (max. Dauerdrehmoment)     | 2.34 mNm     | 2.39 mNm    |
| Nennstrom (max. Dauerbelastungsstrom) | 0.293 A      | 0.293 A     |
| Anhaltemoment 	                | 4.78 mNm     | 4.76 mNm    |
| Anlaufstrom 	                        | 0.521 A      | 0.519 A     |
| Max. Wirkungsgrad 	                | 52 %         | 56 %        |
| Drehmomentkonstante k                 |              | 9.17 mNm/A  |

k = (U0 - I0 Rm) / w0 = (12 - 32.3 mA 23.1) / (2 Pi (11700 / 60)) = 9.185 mNm/A


---++ Shafts and U-Joints from NWSL

   * 2015-4 1.5 mm shaft
   * 2024-4 2.4 mm shaft
   * 483-6 U-Joint

You can get it from [[https://www.oldpullman.ch/motoren/13785-53-483-6-u-joint-1-5mm-2-0-2-4mm-.html][Old Pullman]]  or direct from [[http://www.nwsl.com/][NorthWest Short Line]].

%IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/483-6-web.jpg" type="thumb" caption="483-6 U-Joint"}%

%IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/sketch-bracket.jpg" type="thumb" caption="Sketch Bracket, brass 0.5 mm thick"}%


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---+ Roller Test Stand Videos

<iframe width="560" height="315" src="https://www.youtube.com/embed/i3W-QxQfGjY" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>

<iframe width="560" height="315" src="https://www.youtube.com/embed/31Uob-sKshI" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>

<iframe width="560" height="315" src="https://www.youtube.com/embed/F60YooM70Yg" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>


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---+ Decoder Installation (Sound & Light)

Loco #460, ashpan F24

---++ BOM

   * TSU-2200 Steam-2 (2 Amp) Tsunami2 Decoder - Steam, !SoundTraxx #884007 
   * 28mm x 40mm Oval Speaker Gasket Kit, !SoundTraxx #810139 
   * Medium Oval Speaker, !SoundTraxx #810078
   * Pin Header 2.54 mm (1/10") 3x2
   * Pin Socket 2.54 mm (1/10") 3x2
   * LED white for headlight e.g. PLCC2 
   * LED red for ashpan e.g. PLCC2 !VLMS30J1K2-GS08 
   * LED yellow for ashpan e.g. PLCC2 VLMY3000-GS08 
   * 2 PCS SMD Resistor 1 kOhm 1206
   * PC-Board ROTH Elektronik RE 437 
   * Magnet Wire e.g. 30 AWG from Spark Fun
   * Mounting Tape Tesa 55740
   * Clear 5 Min Epoxy for potting the headlight LED

---++ Docs
Soundtraxx Tsunami2 TSU-2200

   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/Installation-Guide.pdf][Installation Guide]]
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/tsu2_electric_usersguide.pdf][Electric User’s Guide]]
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/tsu2_steam_usersguide.pdf][Steam User's  Guide]]
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/tsu2_steam_technical_ref.pdf][Steam Technical Reference]] (CV codes)
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/Steam-2_Sound_Selections.pdf][Sound Selections for Tsunami2 for Steam Prototyps]]
   * [[https://www.nmra.org/sites/default/files/standards/sandrp/pdf/s-9.1.1_connectors_2015.05.22.pdf][Electrical Interface & Wire Color Code for Digital Command Control]]
  
   * [[https://dccwiki.com/Energy_Storage][Energy Storage]]
   * [[http://www.digitrax.com/static/apps/products/starter-sets/dcs51/documents/ZephyrXtra.pdf][Digitrax Zephyr xtra Set Manual]]

---++ Wiring
---+++Locomotive
| *Color* | *NMRA JST Pin#* | *Loco Header Pin#*  | *Function*                             |
| Red     | 8               | 1                   | Right Rail Pickup                      |
| Orange  | 7               | 2                   | Motor(+)                               |
| Gray    | 3               | 3                   | Motor (-)                              |
| White   | 5               | 4                   | Headlight                              |
| Green   | 9               | 5                   | FX3 (Ashpan Flicker CV 51: 23+128=151, F24) |
| Blue    | 6               | 6                   | Function Common (+12V)                 |

| %IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/E6-connector.jpg" size="400" type="thumb" caption=""}% | %IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/ashbin-leds.jpg" size="400" type="thumb" caption="PCB with the ashpan LEDs"}% |

---+++ Tender
| *Color* | *NMRA JST Pin#* | *Function*                               |
| Black   | 2               | Left Rail Pickup                         |
| Yellow  | 4               | [Backup Light]                           |
| Blue    | 6               | [Function Common (+12V)]                 |
| Purple  | -               | Speaker (+)                              |
| Purple  | -               | Speaker (-)                              |
| Blue    | -               | Current Keeper [Function Common (+12V)?] |
| Black   | -               | Current Keeper [Ground?]                 |

| %IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/E6-tender-open.jpg" size="400" type="thumb" caption=""}% | %IMAGE{"%PUBURLPATH%/MRR/OlympiaE6s/E6-tender-bottom.jpg" size="400" type="thumb" caption=""}% |  


Spare
| *Color*     | *NMRA JST Pin#* | *Function*                               |
| Brown       | 1               | FX4                                      |
| Green/White | -               | FX5                                      |
| Brown/White | -               | FX6                                      |



---++ Sound Configuration

| *Function*                 | *CV*  | *Value*   | *Type*                       |
| Sound Configuration 1      | 112   | 8         | (default)                    |
| Fuel Type                  |       | +1+2, 0   | Hand-shoveled Coal           |
| Injector                   |       | +4, 0     | Non-lifting                  |
| Power reverser             |       | +8, 8     | enabled                      |
| 3-cylinder exhaust         |       | +16, 0    | disabled                     |
| Articulated wheel-slip     |       | +32+64, 0 | disabled                     |
| Articulated exhaust        |       | +128, 0   | disabled                     |
| Engine Exhaust Control     | 114   | 90        | faster, for 4 chuffs per revolution |
| Whistle                    | 120   | 42        | PRR Round Top 3-Chime        |
| Bell                       | 122   | 15        | Medium Brass 2               |
| Exhaust Chuffs             | 123   | 4         | (default, Medium 2)          |
| Airpump                    | 124   | 3         | (default, cross compound 2)  |
| Dynamo                     | 125   | 2         | (default, dynamo 3)          | 
| Coupler Select             | 126   |           |                              |
| Poppet Valve Release Rate  | 200   |           |                              |

---++ Motor Configuration

| *Function*                 | *CV*  | *Value*  | *Type*                       |
| Low-Speed Compensation     | 211   | 150      |                              |

---++ Headlight

   * Cal Scale HO PRR Headlight #190-477
   * Cal Scale HO Headlight PRR Modern #190-235
   * Cal Scale HO PRR Headlight Bracket #190-478

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---+ Finished Model
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-- %USERSIG{PeterSchmid - 2018-10-27}%

[[mailto:peter@prsl.ch][<img src="%PUBURLPATH%/MRR/WebHome/pine-river-freight-office-small.png" />]]

<a rel="license" href="http://creativecommons.org/licenses/by-sa/4.0/"><img alt="Creative Commons License" style="border-width:0" src="https://i.creativecommons.org/l/by-sa/4.0/88x31.png" /></a><br />This work by <a xmlns:cc="http://creativecommons.org/ns#" href="http://spyr.ch" property="cc:attributionName" rel="cc:attributionURL">Peter Schmid</a> is licensed under a <a rel="license" href="http://creativecommons.org/licenses/by-sa/4.0/">Creative Commons Attribution-ShareAlike 4.0 International License</a>.

Attachments

Topic attachments
I	Attachment	History	Action	Size	Date	Who
jpg	483-6-web.jpg	r1	manage	171.5 K	2018-11-20 - 21:31	PeterSchmid
jpg	DSC05906.JPG	r1	manage	4717.6 K	2018-11-21 - 20:24	PeterSchmid
jpg	E6-connector.jpg	r1	manage	116.2 K	2018-12-16 - 16:12	PeterSchmid
jpg	E6-tender-bottom.jpg	r1	manage	494.9 K	2018-12-10 - 21:46	PeterSchmid
jpg	E6-tender-open.jpg	r1	manage	141.4 K	2018-12-10 - 21:46	PeterSchmid
jpg	E6s-header.jpg	r1	manage	58.2 K	2018-11-21 - 20:20	PeterSchmid
mp4	MAQ05893.MP4	r1	manage	2044.4 K	2018-11-20 - 20:42	PeterSchmid
jpg	MASSBILD-A-MAX-16-110061-new.jpg	r1	manage	76.1 K	2018-10-27 - 20:52	PeterSchmid
jpg	PRR_E6s_1067.jpg	r1	manage	218.4 K	2018-12-30 - 14:42	PeterSchmid
jpg	PRR_E6s_drawing.jpg	r1	manage	225.7 K	2018-12-30 - 14:51	PeterSchmid
jpg	UL-083-01.jpg	r1	manage	47.4 K	2018-10-27 - 11:43	PeterSchmid
jpg	UL-083-05.jpg	r1	manage	44.2 K	2018-10-27 - 11:43	PeterSchmid
jpg	UL-083-07.jpg	r1	manage	11.3 K	2018-10-27 - 11:43	PeterSchmid
jpg	UL-083-09.jpg	r1	manage	40.3 K	2018-10-27 - 11:43	PeterSchmid
jpg	UL-083-10.jpg	r1	manage	53.6 K	2018-10-27 - 11:43	PeterSchmid
jpg	ashbin-leds.jpg	r1	manage	108.6 K	2019-07-28 - 20:46	PeterSchmid
jpg	open-frame-motor-4-4-2-top.jpg	r1	manage	718.7 K	2018-11-09 - 19:47	PeterSchmid
jpg	open-frame-motor-4-4-2.jpg	r1	manage	797.5 K	2018-11-09 - 19:44	PeterSchmid
jpg	sketch-bracket.jpg	r1	manage	157.5 K	2018-11-22 - 10:12	PeterSchmid

Topic revision: r33 - 2019-10-15 - PeterSchmid