(r16) SunsetM1a < MRR

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 title="Remotoring Sunset PRR M1a 4-8-2 Mountain"
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%DASHBOARD{ section="box_start" title="Original Sunset Model" }%
Sunset Models, [[https://www.brasstrains.com/BrassGuide/Pdg/Detail/24343/HO-Steam-Sunset-Models-HO-26A-Pennsylvania-Railroad-4-8-2-M-1-A-MOUNTAIN][Catalog HO-26A 80-run]]

Some [[http://trainmaster.ch/ZX-687.htm][pictures]] from the seller's website http://trainmaster.ch/

%IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/UL-087-02.jpg" type="thumb" caption=""}% 
%IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/UL-087-06.jpg" type="thumb" caption=""}% 


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%DASHBOARD{ section="box_start" title="Prototype" }%
%IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/PRR_M1a.jpg" type="thumb" caption="Wikimedia"}%
%IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/Pennsylvania_Railroad_M1b_6755.jpg" type="thumb" caption="Without boiler jacket, Wikimedia"}%

   * [[https://en.wikipedia.org/wiki/Pennsylvania_Railroad_class_M1][Wikipedia M1]]
   * [[https://i.redd.it/v83ylp4ydt301.jpg][#6775]]

<iframe width="280" src="https://www.youtube.com/embed/Z7b9iNTQwzU" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>

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%DASHBOARD{ section="box_start" title="Contents" }%
%TOC%
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%DASHBOARD{ section="box_start" title="Coreless DC Motor" width="992" height="600" }%
---+ Coreless DC Motor 

%IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/sunset-PRR-M1a-frame.jpg" size="400" type="thumb" caption=""}% 

I replaced the Canon CM22 can DC motor with a coreless DC motor (Maxon A-max22 12V/6W).
[[https://www.maxonmotor.com/maxon/view/product/110147][Datasheet]], Distrelec part number 154-22-110. 

<img src="%ATTACHURLPATH%/MASSBILD-A-MAX-22-110143-new.jpg" alt="MASSBILD-A-MAX-22-110143-new.jpg" width="650" height="320" />


---++ Values at Nominal Voltage 12 V

|                                       | *110147*       | 110065      |
| Leerlaufdrehzahl 	                | 10200 min-1    | 11700 min-1 |
| Leerlaufstrom 	                | 45.8 mA        | 32.3 mA     |
| Nenndrehzahl 	                        | 7060 /min      | 5430 /min       |
| Nennmoment (max. Dauerdrehmoment)     | 6.96 mNm       | 2.39 mNm    |
| Nennstrom (max. Dauerbelastungsstrom) | 0.681 A        | 0.293 A     |
| Anhaltemoment 	                | 23.7 mNm       | 4.76 mNm    |
| Anlaufstrom (stall current)           | 2.17 A         | 0.519 A     |
| Max. Wirkungsgrad 	                | 72 %           | 56 %        |
| Drehmomentkonstante k                 | 10.9 mNm/A     | 9.17 mNm/A  |


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---+ Roller Test Stand Videos

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%DASHBOARD{ section="box_start"  title="Decoder Installation" width="992" height="600" }%
---+ Decoder Installation
Loco #6775 (#75), ashpan F24 

---++ BOM
   * TSU-2200 Steam-2 (2 Amp) Tsunami2 Decoder - Steam, [[https://soundtraxx.com/products/tsunami2-digital-sound-decoders/tsu-2200/][SoundTraxx #884007]]
   * !CurrentKeeper [[https://soundtraxx.com/accessories/installation-accessories/dcc-accessories/][SoundTraxx #810140]]
   * 28mm x 40mm Oval Speaker Gasket Kit, [[https://soundtraxx.com/accessories/speaker-gaskets/][SoundTraxx #810139]]
   * Medium Oval Speaker, [[https://soundtraxx.com/accessories/speakers/oval-speakers/][SoundTraxx #810078]]
   * Pin Header 2.54 mm (1/10") 3x2
   * Pin Socket 2.54 mm (1/10") 3x2
   * LED white for headlight e.g. PLCC2 
   * LED red for ashpan e.g. PLCC2 !VLMS30J1K2-GS08 
   * LED yellow for ashpan e.g. PLCC2 VLMY3000-GS08 
   * 2 PCS SMD Resistor 1 kOhm 1206
   * PC-Board ROTH Elektronik RE 437 
   * Magnet Wire e.g. 30 AWG from Spark Fun
   * Mounting Tape Tesa 55740
   * Clear 5 Min Epoxy for potting the headlight LED
   * Locomotive drawbar 15 x 8 x 0.5 mm, tender drawbar 10 x 8 x 0.5 mm (brass sheet)


---++ Docs
Soundtraxx Tsunami2 TSU-2200

   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/Installation-Guide.pdf][Installation Guide]]
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/tsu2_electric_usersguide.pdf][Electric User’s Guide]]
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/tsu2_steam_usersguide.pdf][Steam User's  Guide]]
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/tsu2_steam_technical_ref.pdf][Steam Technical Reference]] (CV codes)
   * [[https://soundtraxx.com/content/Reference/Manuals/Tsunami2/Steam-2_Sound_Selections.pdf][Sound Selections for Tsunami2 for Steam Prototyps]]
   * [[https://www.nmra.org/sites/default/files/standards/sandrp/pdf/s-9.1.1_connectors_2015.05.22.pdf][Electrical Interface & Wire Color Code for Digital Command Control]]
  
   * [[https://dccwiki.com/Energy_Storage][Energy Storage]]
   * [[http://www.digitrax.com/static/apps/products/starter-sets/dcs51/documents/ZephyrXtra.pdf][Digitrax Zephyr xtra Set Manual]]

---++ Wiring
---+++Locomotive
| *Color* | *NMRA JST Pin#* | *Loco Header Pin#*  | *Function*                             |
| Red     | 8               | 1                   | Right Rail Pickup                      |
| Orange  | 7               | 2                   | Motor(+)                               |
| Gray    | 3               | 3                   | Motor (-)                              |
| White   | 5               | 4                   | Headlight                              |
| Green   | 9               | 5                   | FX3 (Ashpan Flicker CV 51: 23+128=151, F24) |
| Blue    | 6               | 6                   | Function Common (+12V)                 |

| %IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/M1a-drawbar.jpg" size="400" type="thumb" caption="Locomotive drawbar with 6 pin socket, tender drawbar with 6 pin header (the pins are secured with 5 min epoxy)"}% | %IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/M1a-side.jpg" size="400" type="thumb" caption=""}% |

---+++ Tender
| *Color* | *NMRA JST Pin#* | *Function*                               |
| Black   | 2               | Left Rail Pickup                         |
| Yellow  | 4               | [Backup Light]                           |
| Blue    | 6               | [Function Common (+12V)]                 |
| Purple  | -               | Speaker (+)                              |
| Purple  | -               | Speaker (-)                              |
| Blue    | -               | Current Keeper [Function Common (+12V)?] |
| Black   | -               | Current Keeper [Ground?]                 |

| %IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/M1-tender-decoder.jpg" size="400" type="thumb" caption="Decoder, Speaker and !CurrentKeeper installation."}% | %IMAGE{"%PUBURLPATH%/MRR/SunsetM1a/M1-tender-bottom.jpg" size="400" type="thumb" caption="Drawbar wiring"}% |  


Spare
| *Color*     | *NMRA JST Pin#* | *Function*                               |
| Brown       | 1               | FX4                                      |
| Green/White | -               | FX5                                      |
| Brown/White | -               | FX6                                      |


---++ Sound Configuration
| *Function*                 | *CV*  | *Value*   | *Type*                              |
| Sound Configuration 1      | 112   | 11        |                                     |
| Fuel Type                  |       | +1+2, 3   | Coal Stoker                         |
| Injector                   |       | +4, 0     | Non-lifting                         |
| Power reverser             |       | +8, 8     | enabled                             |
| 3-cylinder exhaust         |       | +16, 0    | disabled                            |
| Articulated wheel-slip     |       | +32+64, 0 | disabled                            |
| Articulated exhaust        |       | +128, 0   | disabled                            |
| Engine Exhaust Control     | 114   | 58        | faster, for 4 chuffs per revolution |
| Whistle                    | 120   | 42        | PRR Round Top 3-Chime               |
| Bell                       | 122   | 27        | Heavy Brass (3)                     |
| Exhaust Chuffs             | 123   | 6         | Heavy (1)                           |
| Airpump                    | 124   | 8         | Dual Cross-Compound                 |
| Dynamo                     | 125   | 2         | (default, dynamo 3)                 | 
| Coupler Select             | 126   | 128+1=129 | Heavy Coupler F13                   |

---++ Light Configuration
| *Function*                 | *CV*  | *Value*   | *Type*                              |
| Forward Direction Enable   | 57    | 1+4=5     | Headlight Forward & FX3 Enable      |
| Reverse Direction Enable   | 58    | 1+4=5     | Headlight Reverse & FX3 Enable      |
| Hyperlight Effect Select   | 49    | 15+128=143| Headlight Dyno-light & LED           |
| Ashpan Flicker             | 51    | 23+128=151| FX3,LED F24                         |


---++ Motor Configuration
| *Function*                 | *CV*  | *Value*   | *Type*                              |
| Low-Speed Compensation     | 211   | 10 ?      |                                     |

---++ Headlight
   * Cal Scale HO PRR Headlight #190-477
   * Cal Scale HO Headlight PRR Modern #190-235
   * Cal Scale HO PRR Headlight Bracket #190-478

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%DASHBOARD{ section="box_start"  title="Finished Model" width="992" height="250" }%
---+ Finished Model
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%DASHBOARD{ section="dashboard_end" }%



-- %USERSIG{PeterSchmid - 2018-12-03}%

[[mailto:peter@prsl.ch][<img src="%PUBURLPATH%/MRR/WebHome/pine-river-freight-office-small.png" />]]

<a rel="license" href="http://creativecommons.org/licenses/by-sa/4.0/"><img alt="Creative Commons License" style="border-width:0" src="https://i.creativecommons.org/l/by-sa/4.0/88x31.png" /></a><br />This work by <a xmlns:cc="http://creativecommons.org/ns#" href="http://spyr.ch" property="cc:attributionName" rel="cc:attributionURL">Peter Schmid</a> is licensed under a <a rel="license" href="http://creativecommons.org/licenses/by-sa/4.0/">Creative Commons Attribution-ShareAlike 4.0 International License</a>.
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Topic attachments
I	Attachment	History	Action	Size	Date	Who
jpg	M1-tender-bottom.jpg	r1	manage	190.5 K	2019-08-10 - 14:27	PeterSchmid
jpg	M1-tender-decoder.jpg	r1	manage	201.6 K	2019-08-10 - 14:27	PeterSchmid
jpg	M1a-drawbar.jpg	r1	manage	164.6 K	2019-10-14 - 19:10	PeterSchmid
jpg	M1a-header.jpg	r1	manage	41.4 K	2019-10-14 - 18:53	PeterSchmid
jpg	M1a-side.jpg	r1	manage	190.9 K	2019-10-14 - 19:10	PeterSchmid
jpg	MASSBILD-A-MAX-22-110143-new.jpg	r1	manage	77.5 K	2018-12-31 - 17:32	PeterSchmid
jpg	PRR_M1a.jpg	r1	manage	37.4 K	2018-12-31 - 17:22	PeterSchmid
jpg	Pennsylvania_Railroad_M1b_6755.jpg	r1	manage	352.9 K	2018-12-31 - 17:25	PeterSchmid
jpg	UL-087-02.jpg	r1	manage	36.2 K	2018-12-03 - 20:21	PeterSchmid
jpg	UL-087-06.jpg	r1	manage	35.2 K	2018-12-03 - 20:21	PeterSchmid
jpg	sunset-PRR-M1a-frame.jpg	r1	manage	654.6 K	2018-12-03 - 20:25	PeterSchmid
Topic revision: r16 - 2019-10-15 - PeterSchmid