Frame Design

Mechanical Design for the Velo Bling-Bling Frame

LED lights for bicycle wheels. 16 multi color LEDs on each side (PCB top- and bottom side). There are two windows (upper and lower) on each side for display dynamic information like speed, trip time, trip distance, etc. or static information like strings and images.

It is possible to mount the PCB direct onto the wheel spokes but it is better to use a mounting frame. This frame can be ordered from http://shapeways.com or you can print it by yourself on 3D printer.

Copyright

Peter Schmid, Zurich Switzerland, peter@spyr.ch

This work (mechanical frame design) is licensed under a Creative Commons Attribution-ShareAlike 4.0 International Public License. To view a copy of this license, visit http://creativecommons.org/licenses/by-sa/4.0/ or send a letter to Creative Commons, 171 Second Street, Suite 300, San Francisco, California, 94105, USA.

Creative Commons License
Velo Bling-Bling by Peter Schmid is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

PCB Frame

Battery Frame

Get the CAD Data and Change the Design

Get the CAD Data from the Repository

The Velo Bling-Bling electronic design project is on the GitHub repository https://github.com/spyren/veloblingbling-frame. Download the ZIP-File and unzip it or better clone the repository e.g. for GNU/Linux:
psi@homer:~/veloblingbling/frame> git clone https://github.com/spyren/veloblingbling-frame
Klone nach 'veloblingbling-frame' ...
remote: Counting objects: 265, done.
remote: Compressing objects: 100% (97/97), done.
remote: Total 265 (delta 167), reused 260 (delta 166), pack-reused 0
Empfange Objekte: 100% (265/265), 223.50 KiB | 0 bytes/s, Fertig.
Löse Unterschiede auf: 100% (167/167), Fertig.
Prüfe Konnektivität ... Fertig.
psi@homer:~/veloblingbling/frame>

CAD Tool

How To Build or Order Frames

Bill of Material

Qty Description Distrelec Conrad
(6) Cheese-head Allen screw M2.5 6 mm 343586  
6 Cheese-head Allen screw M2.5 8 mm 343587  
8 Cheese-head Allen screw M2.5 12 mm 343589  
10 Hex nut M2.5 343036  
1 Casting compound transparent Electrolube UR 5048 956345  
1 Magnet 4 x 8 x 3 mm, O09.0018 240524  
1 Cable tie black 102 mm x2.5 mm, 30010 512619  
1 Modelcraft BEC-Stecker & Buchse mit Kabel 0.14 mm²   208315 - 62

LiPo Battery 3.7 V (max. charge 4.2 V), about 350 to 2000 mAh:

Qty Description Distrelec
1 LiPo-Battery 3.7 V 350 mAh, Kokam SLPB283452H 972100
1 LiPo-Battery 3.7 V 700 mAh, Kokam SLPB393459H 972101
1 LiPo-Battery 3.7 V 1500 mAh, Kokam SLB603870H 972103

Qty Description Conrad
1 Modellbau-Akkupack (LiPo) 3.7 V 500 mAh ACME BEC 1181780 - 62
1 Modellbau-Akkupack (LiPo) 3.7 V 1000 mAh BEC 209254 - 62

Qty Description Mouser
1 Battery Packs 3.7V 950mAH Ultralife 5169-UBP563450
1 Battery Packs 3.7 V 600 mAh 42.5 x 25.7 x 6.50mm 614-ICP622540PMT

-- Peter Schmid - 2016-03-30

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Topic revision: r4 - 2016-05-26 - PeterSchmid
 
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