Frame Design for the Velo Bling-Bling Project

LED lights for bicycle wheels. 16 multi color LEDs on each side (PCB top- and bottom side). There are two windows (upper and lower) on each side for display dynamic information like speed, trip time, trip distance, etc. or static information like strings and images.

It is possible to mount the PCB direct onto the wheel spokes but it is better to use a mounting frame. This frame can be ordered from http://shapeways.com or you can print it by yourself on 3D printer.

The Printed Circuit Board (PCB) is free hardware. The PCB is a multi-layer (4 layer) 160 x 30.5 x 1.6 mm FR4 board. The firmware for the MK22DX256VLF5 MCU is also on GitHub.

There is also an optional Bluetooth Low Energy (Smart) subsystem on board. It is a LAIRD BL600-SA module. The Bluetooth application software is on GitHub too.

Copyright

Peter Schmid, Zurich Switzerland, peter@spyr.ch

This work (Mechanical Frame Design) is licensed under a Creative Commons Attribution-ShareAlike 4.0 International Public License. To view a copy of this license, visit http://creativecommons.org/licenses/by-sa/4.0/ or send a letter to Creative Commons, 171 Second Street, Suite 300, San Francisco, California, 94105, USA.

Velo Bling-Bling by Peter Schmid is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Frame for the PCB

Frame for the Battery

Get the CAD Data and Edit the Design

Get the CAD Data from the Repository

https://github.com/spyren/veloblingbling-frame

ZIP-File

clone the repository

psi@homer:~/veloblingbling/frame> git clone https://github.com/spyren/veloblingbling-frame
Klone nach 'veloblingbling-frame' ...
remote: Counting objects: 265, done.
remote: Compressing objects: 100% (97/97), done.
remote: Total 265 (delta 167), reused 260 (delta 166), pack-reused 0
Empfange Objekte: 100% (265/265), 223.50 KiB | 0 bytes/s, Fertig.
Löse Unterschiede auf: 100% (167/167), Fertig.
Prüfe Konnektivität ... Fertig.
psi@homer:~/veloblingbling/frame>

CAD Tool

EAGLE from CadSoft is not free software. But there is Light Edition. With this edition you can at least view and print the drawings. The Design exceeds the limits (100 x 80 mm board size) for the Light Edition, therefore you can not edit/change the design. There is also EAGLE Make Personal edition, with this edition you can edit the design for about 140 € (only for non commercial use). See EAGLE Pricing Table for other licenses.

Maybe the free KiCad can be used to import the design.

How To Build or Order Frames

I ordered my frames from PCB-POOL, they accept the EAGLE design files (e.g. ewheel32.brd) and you do not have to generate you own Gerber and Excellon drill files.

Some ordering information:

• Length in mm: 160
• Width in mm: 30
• File format: EAGLE
• Base material: FR4, 35 µm Cu, 1,6 mm
• Soldermask: inclusive
• Position print / Silkscreen: yes, TOP and BOTTOM
• The price includes silkscreen for 36.65 EUR
• Surface: ENIG (Electroless Nickel Gold) for ultra-flat pads
• Min. track / gap size: >= 0.150 mm (6 mil)
• Min. drill-end diameter: >= 0.3 mm (12 mil)
• E Test inclusive
• Free Stencil: yes